Klearwall Doors

I’ve had some questions about my Klearwall Doors.

 I love them, the only problem is that they are stronger that American frame walls.  We toured Ireland two years ago and I noticed all the new construction used masonry construction..  Our basement door is in a poured concrete wall, the other three are in normal framed walls.  There is just a difference closing the basement door, a very solid feeling, like closing a refrigerator door, but the frame wall (The only way to describe it is) just a little “Soft” feeling. They work seal 100% the locking system is unbreakable. If I were building again I would use the doors for sure, but just beef up the wall around the door.    The doors have a number hinge adjustments and there wasn’t a manual when we bought them, but they sent a Tech out after the house was finished to do the final adjustments.


I’ve gotten a number a questions on what did I do for screens on my Klearwall windows.

Screens had my puzzle for a while.   I had some local window contractors come give me prices.  They were outrageous, something like $250 a window. They were over engineering a solution.   I’m a DIY guy with high tech and building skills.  One of the contractors suggest I go on line and I could get the screens at half the price.  I tried a couple of Screen sites the screen prices were ok but the shipping cost was crazy.   Looking at the windows I notices a “Framing Lip” all the way around the windows.  I went to Lowes and bought some 1/2″ U channel, and painted it brown to match my trim.  I installed it on the bottom sill.  I measured inside the Lip and went to the local “old time” hardware store and had them make a test screen.  WALA it fit.  I had springs put on the bottom and finger hooks on the top.  The bottom with the springs fits into the track and pushes the screen tight to the top.  With the one working model I went to a local window and screen store (one i used when I owned apartment buildings, tenants are very hard on screens) and had them make all the screens. It think the price ran per $30 to $35 per screen. Out of all the screens only one isn’t as tight as it could be, but it’s up stairs bedroom and we only use the it a few times a year.  That screen should be about 1/4″ taller.  

Cold Weather Update

This should be the last update.  The Mitsubishi min-split models we have are supposed to produce 100% down to a -5 degrees F.   This past January they got tested and preformed perfectly. We didn’t get to a -5 but did get to and near 0  a couple nights.   We had a two week spell where it was exceptionally cold, 12 day with the night time low in the teens and single numbers and only in the 20ds during the daytime..  The one mini-split in the family room kept the house between 68 to 70 down to around 15 degrees F,  below that we had to supplement it with the one in the bedroom.  We’d run the bedroom unit from noon ish or late afternoon  to 10:00 or 11:00PM.  It was our highest electrical usage so far, 1,100 kWh compared to last Jan at 992kWh..  Our old house averaged 1,200kWh for all the winter months (which didn’t include heat nor hot water).  Solar production was down a little because the penal were snow covered more days then last year.

Amazing performance.  The house was comfy, no drafts.   Now we are back to the cycle where the TV and cooking will,  on some day produce enough heat to turn off the mini-splits in the evening and over night to the next afternoon.


Well, at the one year mark,  we’ve achieved the Net-Zero goal.  Usage of 6,673kWh and generation of 6,722kWh.  That’s about a fine tuned as you can get.  Our final HERS rating was 11. The difference is the way we use the house and how the HERS rating works.

Our goals when we started were; A comfortable house; an aging in place floor plan;    an energy efficient; with Net-Zero an add on. And house that took on the appearance of a 1930s craftsmen.

I have to say all goals have been achieved.  We really enjoy the pace and the layout.  Because of the materials the house is comfortable: no drafts nor cold spots. The energy efficiently is amazing; in our last house with near the same square footage we used 12,000kW of electric just for plug load and cooling, heating and DHW was from propane.  This house used just 6,673kWh for everything.  Cost was $501.82 (not counting SRECs pay back)  a 90% reduction of energy cost from the last house.

There isn’t much more to say, so I expect this to be my last entry.  But I’m available for questions and any assistance  you my need.   My email address is ed.jenks@yahoo.com




Closing in on ZERO

The summer’s been good as for energy usage and generation. April’s usage was 457kWh and generation was 435 kWh thus a $6.08 electric bill.  Since then we’ve over generated by 1,044.  Our electric bill has been $2.98 (the connection fee) for; May, June, July, August, September & October.  That’s 6 months with no energy bills and we have 1,044 kWh credit with JC P&L.

Our year ends with the November Meter Readings, around 11/25.  Our full year usage as of Oct 25  was 5,977 kWh and generation 6,493 kWh. I’m estimate a Nov usage of 678kWh and a generation of 434kWh thus ending the year with 6,612kWh usage and 6,819kWh generation.  I think we will be in 100kWh =/- of Zero.   That’s about as close as one can get.

Now our HERS rating is 11, but as I’ve written before the HERS model uses only design perimeters and assumes the a three bedroom 2.5 bath house has 2 adults and X children using electricity  and a different rate that just my wife and I use.

One of the things I’ve noticed is how many cloudy or partially cloudy day you get.   Oct was a good example we had 8 days where we only generated 9kWh or less and one day where we only generated 932Wh. That’s 26% of the days undegenerating. I don’t know how the estimates factor in cloudy days.  One estimate shows Oct should have generated 537kWh and actual was 480.

Watch for the full year report in early Dec.

I’m still waiting for NJ CleanEnergy to do it’s final review and cut me the check. Any day I hear.





Usage vs Generation Update

Just processed my August generation meter readings.   The house modeled at a HERS 16 because the model assumes the family size to match the bedrooms and bath rooms in the house.  It doesn’t allow the modification of the usage to match how the house will really be used.

Because on NJ’s Net Metering I adjusted our usage to match my estimate of what I though I’d use.   Now that I’ve got actuals up to the end of August I plugged in the last three month of the years estimate based on their matching months from the beginning of the year.


My estimate to usage is  6,929 kWh and my estimate usage is 7,078.    I’d call that a Net-Zero.


One Year Update

Last Winter

We’ve been in a year now.  What I can report is that the house lives up to ALL my expiations.  In winter there are no cold spots or drafts of chilly spots.  In 40f outside nighttime temps we may not run any heat at all.  We find the TV and appliances is enough to heat the great room and kitchen to around 68-70 degrees. and over night with our body heat plus Joe’s (our Border Colie) the bedroom temperature will go up, about two degrees over night.

On cold days and nights 20 to 40 the one mini-split in the great room is enough to heat the whole house (a 9,000btu @ 30.5SEER unit). When it’s below 20 in the afternoon, around 4:00PM as the sun is setting, like most house you feel a chill. So we run the bedroom mini-split for about two hours, then the one mini-split in the great room handles the hole house for the rest on the time.

Now, we didn’t have a very cold winter, I don’t think it ever got down to 10 degrees.  Our total energy costs for, Dec, Jan, Feb & Mar was just $383.  In the old house the EL cost was $583 plus about $3000 in propane.   A $3,200 savings just in winter.

I do need to build little shelters/roof for the mini-split’s condensers to keep the snow off.  One big snow storm buried them.

The hot water heater runs on  “heat pump” only mod, we’ve never had to let heating elements run.

Spring & Fall

The house just holds it temperature and nothing else needs to ne done,


The house holds it’s temperature, cold or warm.  So if its 68-70 in the morning just close the windows and it will stay there. If it goes into the upper 80s the house may gain a few degrees.  My may kick the great room mini-split on. With the outside temps at 90 plus we will run the great room mini-split up to around 10 PM, then off for the rest of the night.  We’ll run both the bedroom and Great room mini-splits when the humidity get uncomfortable .   The bedroom one for just about 2 hours.

In April our electrical bill was $6.08 with no credit generated, In May, June and July  the Electric charge was $2.89 (the grid linked fee) and we generated a 394 kW credit. I expect this month and maybe Sept the same. Plus We’ve created 4 SREC’s so far. I should get about 7 for the year.

I have a generated and a usage electric meter.  Both were installed late November when I was allowed to active the solar system.  So the generation was at it’s lowest point: last half Nov, Dec & Jan.  But in the next few days the generation meter will pass the usage meter.

HERS Rating

Because our life style doesn’t fit the model our HERS rating was only a 16.  My belief because there is only two of us living in the house our usage is below what the model predicts.  Since NJ is a net meter state (they pay us retail for our excess electric generation)  they’re not happy if I over generate to much. So I tried to match our solar system to our usage.  With the numbers I’m seeing I believe we will be very close to Net-Zero by our year end, Nov 30th.  I have the room for 4 more panels if I want to bust the out put a little or add an electric car.


So the house was 100% success.  My first goal was a comfortable house. And it really is in all aspects. The second goal was the energy savings and it looks like it will be close to a Net-Zero, thus around a $5,000 per year savings over out last house.

Solar Saystem Up & Runing

It’s Dec 15 and the solar system has been up are producing for a month.  It was as easy as I thought it would be and the getting through the Bureaucracy was as problematic as I expected.

The SolarEdge inverter and system is amazing.  It does all the work.  It reports to SolarEdge who ships the data to me via my PC and my phone. See report for today’s generation..


Getting to Net-Zero (SOLAR)

It’s a long story getting to finally installing the solar system.

When the house was first modeled in 2014 the estimate was that it would take a 7-8kW PV solar system to cover the houses electric usage.  So like most people thinking of a Net-Zero house I proceed to get estimates from a number of Solar Installation companies.  Most wanted me to lease the system. It didn’t take much research to realize that was a BAD deal for me.  The first three estimates came in around $30K to $38K. Well I’m not spending that much until I fully understand what I’m paying for.

So I went to my favorite store, Amazon, and bought a couple of books, one   Solar Electricity Handbook.  And did a lot of internet research.  It was very clear the Solar Systems weren’t Rocket Science.  I used to maintain and install IBM mainframes in the beginning of the computer explosion. They were the most complicated electronics equipment ever made, real rocket science.  From what I read the solar systems just plugged together. And the prices I was seeing was unbelievable low compared to the quotes I was getting.

I met with one more sales rep, he quoted my a $40K price. So I said to him I’ve been reading up on the hardware and I think I can do it myself.  He said “yep, your right you can”. I said I saw my only problem was the getting past the bureaucracy.  I figured the Power Co and the Township wasn’t ready for a DIY guy to show up on their doorstep to install his own system.  He gave me the name of a solar engineering firm that could help me. Roger Anderson owner of    of Elmer NJ.  I met with Roger and said Yep, I was right and they could help me, but I might be the first person in NJ to do a system by myself..  The benefit with working with Roger  and his people, they design systems from 4kW to 2megW from Texas to Maine. And they didn’t sell hardware so had no product bias other than what worked the best.

I also found GoGreenSolar an company that would package a complete  Kit that matched Roger’s teams design and for a very good price. Being my first time I thought buying from a singles source was a great idea. at that point there hardware price was around $18K.  A hole better then $30K to $40K.

As time went on and with more modeling and more of my research I believed the house would out preform the modeling.  Every house I saw that had owners living in it had amazing performance.  So with some help from my rater we came up with a 5.5kW system the would produce about 7kWh per year.  Which is what my estimate of my usage would be. NJ is not an Net-Meter state so there is no incentive of putting is a system that will over produce. All I can do is cover my yearly usage.

I thought of waiting a year to see what the usage was, to more accurately size the system, but at my age why wait a year. So this fall I ordered the system. A SolarEedge SE5000-US inverter with Solaredge Power Optimizers , 18 LG320N2C-G4 panels and an IronRidge XR100 racking system. GoGreenSolar packaged everything in to a kit, put it all on a pallet (850 lbs) and over the road trucked it from CA.  Some assembly  required.

By now I was a frequent visitor to the township building dept., so getting a building permit was not issue. Before I could get electric service the El Co. approved my plans to self install my solar system. their rep. was very helpful.

The installation went much easier than I thought.  I got my son-in-law to help. He’s just much more agile on the roof than I am.  Thus far we have about 21 man-hours of labor into the project and about 4 left to mount the panels.  One hour of local day labor to dig the trench. and my electrician and his guys have done the wiring from the Inverter out. I’m guessing less than a $1,000.  The Kit from GoGreenSolar was $12,990, and $650 to Roger for design and advice.  The total costs of the  system will be around $14,650.  I did go back to one of the solar companies to see if they’d make it worth my time to let them do it. The owner called me and came in at a flat $20K.  When I contacted the sales rep . to say no thank you, his reply he hope his other customers didn’t figure this out.

SRECs are the key to the payback.  NJ is a great state for renewable energy.  This June an SRECs was selling for $290 each. I should get 7 SRECs a year. The price varies but I should get around $2,000 a year. I’ve self singed up for the program, again not tailored for a DIY guy. They wanted to see that the installer would warrant his work for 5 years. I said I would.

The Fed still has the 30% tax credit, or $4,200 and the NJ Clean Energy Program will give me an extra $5,000 to get to Net-Zero. So with $9,200 in incentives the system will cost to me $4,800.  With SRECs at $250 plus my electric bill sayings the pay back is 2 years.

Now if I’m wrong on the usage the way we have designed the panel layout I can add up to 4 more panels with ease.

I really want to thank Roger Anderson and his people and the people at GoGreenSolar, and my Electrician Tony Gonsalves and his guys.  They all have been so helpful with everything, answering my many questions and guiding me through the process.      We will install the rest of the panels this Saturday and I’ll update the photos then.

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